How we work is defined by where we work. Our 56,000-square foot plant, conveniently located outside of Chicago, is built for quality and efficiency.

Click on the floor plan at left to find out more.

Welcome

How We WorkSpecializing in tight-tolerance precision parts for the medical and electronics industries, we’re here to make sure you get what you need.

  • On-site leadership attentive to all aspects of daily operations
  • Sub-floor utilities for optimal plant cleanliness, safety and productivity
  • High-volume, 24/7 productivity
  • Member of Manufacturer’s Association of Plastics Processors (MAPP)
  • Utilizing IQMS as Enterprise Resource Planning system

Engineering

EngineeringFrom concept through production, our in-house engineering staff exemplify our daily commitment to quality.

  • Overseeing every detail of manufacturing processes and systems
  • Making sure parts are molded exactly as you want, down to .001 inch
  • Implementing advanced quality planning

 

Raw Materials

Raw MaterialsOur strict materials management and quality assurance processes ensure material purity throughout production.

  • Using the best materials to produce top-quality parts
  • Experienced in a wide variety of engineered resins
  • Matching your requirements for strength, function, color and durability

 

Manufacturing

ManufacturingAs experts in high-volume injection molding, we implement lean manufacturing techniques and deliver the durability, strength, design flexibility, and reduced assembly costs that you expect.

  • More than 30 state-of-the-art machines and ISO Class 8/100,000 clean room
  • High-speed, high-volume molding
  • Insert Molding
  • Tight Tolerance Molding
  • Medical Device Molding
  • In-Mold Labeling
  • Value-Added and Secondary Operations
  • 2-Shot Over Molding
  • Clean Room Injection Molding
  • Full Service In-House Tool Room and Support
  • Real-time, fully automated production analysis
  • Advanced statistical process controls
  • Continuously updating and investing in equipment and technology
  • Ensuring technical precision in every part

Tooling

ToolingOur fully staffed tool shop and intricate tooling capabilities make your mold investment last.

  • Fully equipped tool room, including high-speed CNC equipment
  • Several of our molds have successfully run 16 million cycles and counting
  • Producing over 1.5 billion parts – and counting – from some molds
  • Establishing tooling tolerances to 0.0001 inch

 

Quality Assurance & Quality Control

Quality assuranceMost companies of D&M’s size have an external defect rate of 1038 PPM*. Among the best companies, the rate is 179 PPM. Our external defect rate is an astoundingly low 17 PPM. That’s no fluke – quality is our highest priority.

  • Proudly implementing the industry standards in quality assurance tools, quality control processes and continuous quality improvement measures
  • Strict adherence to industry quality inspection tools and protocols
  • ISO certifications ISO 9001 and ISO 13485
  • Awarded GM Platinum Supplier Status  for three consecutive years, and we’re still going.

Delivery / Shipping

ShippingWe’re so committed to getting your parts to you that if ever we miss a shipping commitment, expediting fees are on us.

  • Honoring your production schedules
  • Over 96% on-time delivery record
  • Conveniently located near Chicago for fast shipping to anywhere in the world